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Robotic Overmoulding Cell with Vision Inspection

AG90 | Overmoulding Cell

Robotic cell integrating two highly sought-after automation solutions for the plastic injection sector:
Application of metal inserts in pre-moulding (overmoulding);
Quality control (post-injection) using vision inspection system.

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Key advantages

  • Robotic cell operating in series with injection moulding machine
  • Flexible insert feeding – Compact and compatible with various insert models

Performance

  • Tempo de Ciclo Molde - 42s

  • Ciclos por hora - 85 

  • Peças por hora - 340

Quality Control

  • Insert presence detection
  • Control of under-injection and over-injection

Automated processes

  • Transfer of parts from the mould for processing
  • Automatic feeding of inserts – flexible system
  • Preparation and automatic transfer of inserts to the mould – overmoulding
  • Separation of OK / NOK parts

APPLICATIONS AND INDUSTRIES

Robotic overmoulding cell with vision inspection

Application

Injection Moulding with Inserts (Overmoulding)


Industries

Automotive - Plastic injection

AG71-ID
AG71-AEREA1
AG71-AEREA2
AG71-GRIPPER
AG71-ALIMENTACAO-DE-MANGA-02
AG71-GRIPPER-03
FichaTécnica

Key Features 

of Processing Capacity

Datasheet
Características
Descrição
Type of equipment
Robotic cell for automated overmoulding of inserts
Cycle time
42 seconds
Processed parts
Technical car parts
Automated operations
Transfer of parts from the mould for processing Automatic feeding of inserts – flexible system Preparation and automatic transfer of inserts to the mould – Overmoulding Separation of OK / NOK parts
Quality control
Insert presence detection Control of under-injection and over-injection
Packaging
Part exit on conveyor belt for manual packaging
Parts feeding
Feeding of inserts via flexible feeding system
Traceability
Production Values Are Available for Analysis and Traceability on an Industry 4.0 Platform
Automation systems
Kuka Robots - Cognex Smart Camera - Siemens Automation
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