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Robotic Overmoulding Cell, Quality Control, and Clip Insertion
AG62 | Overmoulding Cell
Robotic cell developed for metal insert transfer to mould, overmoulding, and plastic clip insertion after injection. Quality control ensured by vision inspection station.
Key Advantages
- Compact in-line layout cell with injection moulding machine
- Simultaneous transfer of 8 inserts with part extraction
- EOAT with active suspension system for precise insert positioning in the mould
- Automation of all processes
- Automatic feeding of all components
Performance
- Mould open time: 15s
- Simultaneous transfer of 8 inserts
- Component autonomy above 60 minutes
Quality Control
- Control of metal insert presence
- Control of plastic clip presence
- Control of under-injection and over-injection
Automated Processes
- Transfer of metal inserts to the mould
- Transfer of parts from the mould
- Control of metal insert presence
- Insertion of plastic clip
- Control of clip and part insertion
- Part exit on conveyor belt
APPLICATIONS AND INDUSTRIES
Automotive
Injection Overmolding
Application
Insert Overmoulding - Clipping
Industries
Automotive - Plastic Injection
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FichaTécnica
Key Features
of Processing Capacity
Características | Descrição |
|---|---|
Type of Equipment | Insert transfer cell overmoulding, clipping and quality control |
Cycle time | Mould open for 15 seconds - Total cycle time 50 seconds |
Processed Parts | Automotive Door Part - Metal Washers - Plastic Clips |
Automated Operations | Transfer of metal inserts to the mould
Transfer of parts from the mould
Control of metal insert presence
Insertion of plastic clip
Control of clip and part insertion
Part exit on conveyor belt |
Quality control | Control of metal insert presence
Control of plastic clip presence
Control of under-injection and over-injection |
Packaging | Part exit on conveyor belt for manual packaging |
Part Feeding | Vibratory feeders |
Automation Systems | Kuka Robots - Cognex Smart Camera - Siemens Automation |
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